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Ultrasonic Welding for Automotive Industry

Ultrasonic Welding for Automotive Industry

Precision Plastic Joining for Critical Automotive Components

Cyborg delivers advanced control panel and automation solutions for ultrasonic welding machines used in the automotive industry. Our systems are engineered to ensure strong, clean, and accurate welds in safety-critical and aesthetic parts

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We ensure seamless integration with your production lines—reducing human error, cycle times, and rejections.

Key Automotive Applications Automation Features
Instrument panels & dashboards
Headlight & taillight assemblies
Air intake manifolds
Door trims and interior panels
Fuel filters and fluid reservoirs
EV battery component housings
Multi-point ultrasonic weld synchronization
PLC + HMI based control for flexible production
Traceability and part verification (barcode/RFID integration)
SCADA integration for real-time monitoring
Quality assurance with force/time/energy monitoring
Ultrasonic Welding for Medical Industry

Clean & Reliable Bonding for Medical Devices and Disposables

In the medical field, precision and hygiene are non-negotiable. Our ultrasonic welding automation solutions support cleanroom standards and ensure particle-free, contamination-free bonding for a wide range of medical products.

utomation welding panel
Power button on panel control machine. Pressing work button. Engineering are working on turning on machines in industrial plants.
Applications & Solutions

Ultrasonic Welding & Cleaning Machines

Ultrasonic welding is a high-frequency vibration-based process used to join thermoplastics or metals. Common applications include automotive, electronics, medical, and consumer products.

Application: Automotive dashboard parts, headlamp housings, filters.
Application: Battery tab welding (Li-ion batteries), aluminum-copper foil welding.
Application: Mass production of plastic components like medical filter caps.
Application: Surgical tools, lenses, watch parts.
Application: Mass cleaning in electronics (PCB boards, connectors).

We help medical OEMs achieve repeatability, compliance, and clean welds through smart automation and robust control engineering.

Medical Applications Key Features
IV filters and tubing
Face masks and respirators
Catheters and infusion bags
Medical test kits
Surgical garments and disposables
Contactless welding for sterile applications
Cleanroom-compatible panel design
SCADA support for batch production tracking
FDA/GMP-compliant process design
Weld parameter locking with recipe-based control

Why choose Cyborg

System Integration with Proven Brands

In-House Testing and Customization

Timely Delivery with Reliable Supply Chain

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Contact our team for a customized consultation and quote

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